Implementation of an Automated Assembly Cell for the Micros Joint

The diploma thesis addresses a comprehensive comparison between automated and manual joint assembly, focusing on key aspects of modern production: productivity, cost efficiency, workplace safety, and sustainability. The results clearly confirm that the automated assembly cell ensures higher repeatability, a lower scrap rate, shorter changeover times, and greater production stability. Due to lower dependence on the human factor, processes are more predictable and consistent, which is reflected in better product quality.

Solution and Method

The diploma thesis addresses a comprehensive comparison between automated and manual joint assembly, focusing on key aspects of modern production: productivity, cost efficiency, workplace safety, and sustainability. Through a theoretical review and practical analysis in a real production environment, the advantages and disadvantages of both approaches were assessed and their applicability in industry was evaluated. In the experimental part, measurements of the production time for individual joints were carried out, direct and indirect costs were analysed (including energy, maintenance, and labour), and risks to employee health and safety were examined.

Particular attention was paid to the impact of automation on reducing physical strain and repetitive movements, which are a common cause of injuries in traditional work processes.

Results

The results clearly confirm that the automated assembly cell ensures higher repeatability, a lower scrap rate, shorter changeover times, and greater production stability. Due to lower dependence on the human factor, processes are more predictable and consistent, which is reflected in better product quality. In addition, automation enables operation without interruptions, which brings significant long-term savings.

From the perspective of ergonomics and sustainability, automated systems prove to be a more favourable solution, as they reduce employee strain and contribute to lower energy consumption and waste generation. The thesis concludes with guidelines for companies considering the transition to automated assembly and emphasises the broader importance of comprehensive process optimisation. Automated assembly thus represents not only technological progress but also contributes to improved working conditions and the long-term competitiveness of the company.

With the implementation of an automated assembly cell, companies not only optimise direct production indicators but also establish foundations for digitalisation and upgrades in line with Industry 4.0 concepts. Process traceability, the use of sensors, and the possibility of real-time data analysis enable more precise quality management and faster market adaptation. Automation thus becomes a strategic investment that goes beyond merely replacing human labour and opens new opportunities for innovation, greater flexibility, and long-term company growth.